Ensuring correct cell orientation during battery module assembly is essential to operational safety and long-term performance. Manual inspection methods often fall short when speed, consistency, and traceability are required at scale.

In this overview, we share how high-speed vision systems can:

• Validate cell polarity and tab alignment with <1° tilt tolerance

• Detect flips, rotations, and skewed placements in real time

• Integrate directly with PLCs or MES environments

• Operate at <0.5 sec inspection cycle times per cell

• Reduce dependency on manual QA while increasing accuracy

  
  

This approach is particularly relevant for EV battery packs, energy storage modules, and robotic power systems where placement accuracy cannot be compromised.

We’ve applied this solution in environments where downtime and rework aren’t an option. The insights here reflect what’s possible when precision vision meets practical engineering.